Ultrasonic cleaning has been used in industrial cleaning for over 70 years. Due to technological advancements, it has grown more efficient and powerful over the years. More businesses and companies are embracing the use of ultrasonic cleaners, which can be more effective and efficient than hand washing or industrially cleaning.
Ultrasonic cleaning involves the use of high-frequency waves and water or a cleaning solvent to remove contaminants from solid surfaces. You can use ultrasonic cleaning to remove oil, dirt, rust, grime, and a lot more.
Ultrasonic cleaning equipment systems and accessories are designed to make the cleaning of parts easier. Let’s take a look at why ultrasound cleaning is ideal for cleaning your parts effectively compared to other forms of cleaning.
Ultrasonic sound cleaning speeds up the cleaning process. Cleaning parts that are small and complex can take up a lot of time. When parts are covered in mold, dirt, or other types of grime, a lot of time is spent removing the contamination.
The traditional process of cleaning involves soaking parts in warm water or a cleaning agent, followed by vigorous scrubbing. With ultrasonic cleaning, you just have to rinse the parts, put them in the bath, set the timer, and leave it alone.
The ultrasound cleaner does the rest of the work for you. Ultrasonic cleaners emit up to 40 thousand sound waves per second. Each pulse thoroughly cleans the surface of your parts.
Think about the money you spend on chemicals for cleaning your parts, not forgetting what you spend on paying your employers. This cost is reduced if you invest in ultrasonic cleaning. It gives you the ability to clean multiple parts easily and effectively.
Usually, only one person is needed to load and unload parts. Hence, you get to save money by reducing the number of your employees. This money can be invested in other aspects of your company or business to increase productivity and profit.
Easy to Install and Run
What’s the first thing that comes to mind when you hear the word “ultrasonics?” Something technical and complicated, right? Well, ultrasonic cleaners are nowhere near complicated. They are simple and easy to operate.
You don’t need to hire an expert or get skilled hands from somewhere to run and maintain your equipment. Of course, don’t hesitate to contact a professional for installation and repairs. But for the most part, you can perform the cleaning action by yourself.
Clean Complex Parts
Ultrasonic cleaning involves the use of chemicals and high-frequency waves. This ensures that every passageway, narrow opening, and crack is thoroughly cleaned. Let’s face it, hand cleaning, no matter how intense, can never reach certain crevices.
The human eye might not be able to see every area of dirt, but you don’t have to worry. An ultrasonic cleaner can easily deal with such contaminants.
Low Power Consumption
One of the advantages of using ultrasonic cleaning as compared to other types of cleaning systems is that power consumption is kept at a minimum.
Other parts cleaning systems involve the use of several motors to pump, spray, circulate, and capture the chemical and its vapors. Ultrasonic cleaning involves the use of only one motor, which is used to filter the solution.
Different Sizes for different Services
Ultrasonic cleaners come in various sizes. There is a size that works perfectly: for every service, from sizes that can fit on tabletops to sizes designed for industrial purposes. You get to avoid wasting energy and chemicals on a cleaning system that fits every size. The kinds of ultrasonic cleaners include:
- Table-top ultrasonic cleaners (single tanks ranging in size from half-gallon to 8 gallons)
- Bench-top ultrasonic cleaners (tanks as large as 20 gallons)
- Large capacity industrial cleaners (tanks as large as 1,000 gallons)
Removal of All Kinds of Contaminants
Most cleaners are limited: they can only clean specific types of contaminants. Ultrasonic cleaners, however, are different.
They can deal with a wide variety of contaminants at the same time. From dirt, soot, fingerprints, sand, oil, grease, shavings, carbon to varnish, there’s virtually no contaminant that a good ultrasonic cleaner can’t handle.
This is especially beneficial because some items can gather a wide range of contaminants at the same time. Instead of having a different cleaning cycle to eliminate different contaminants, you can remove everything at once using an ultrasonic cleaner.
Ultrasonic cleaners have pulse waves that come from different angles and move at varying frequencies. Due to this, parts are cleaned from different directions with pressure waves. This ensures that the parts are cleaned evenly.
You don’t have to run several cycles in an ultrasonic cleaner to get excellent results. Even if the item you are cleaning has cracks and crevices, ultrasonic cleaning can take care of it. Other kinds of cleaners do not guarantee this level of perfection.
These days, businesses are moving towards environmentally friendly practices. Chemicals used in the production of the detergents used in ultrasonic cleaners are non-hazardous and environmentally safe.
As mentioned earlier, ultrasonic cleaning involves less time, and low power consumption, hence less electricity is used. Apart from cleaning your parts effectively, you get to protect the environment.
Ultrasonic cleaning does not remove bacteria and other pathogens from surfaces. You will need to use some type of powerful cleaning agent to kill bacteria. However, it will thoroughly remove contaminants from the surface of the object you’re cleaning. This makes it perfect for cleaning equipment and devices used in the medical and dental field.
Keeping equipment clean is a top priority in the medical field; hence there shouldn’t be any compromises. Ultrasonic cleaning has helped businesses and companies increase profit by reducing the time spent on cleaning parts as well as the number of staff needed for cleaning purposes.
Cleaning does not have to be a strenuous task. Technology has provided a way to make industrial cleaning effective and efficient, and many businesses are waking up to that realization.