Your operations depend on critical equipment such as your cutting tool, homemaking equipment, milling tool, and more. But machining also relies heavily on people and processes. Prudent leveraging of all three is crucial to your organization’s success. This short guide details some decisive steps to improving your operations — plus some state-of-the-art tools that can help.
6 Ways To Increase Your Understanding of Production
The first step in improving production is examining the process as a whole. Some helpful advice can help you better understand what does and doesn’t work — plus lead you to potential solutions.
Evaluate Your Current Workflow
Maximizing productivity starts with matching employees with roles best suited to their skills. You must also find pain points and bottlenecks in your processes. You may also discover needed technology improvements.
Revise Technology and Processes
Workarounds to solve yesterday’s problems can be replaced with today’s software, tech, and automation solutions. It would help if you also considered your total ownership costs, which should ideally be equal to or less than the equipment you want to replace.
Uphold a Consistent Maintenance Schedule
Preventative maintenance is critical to production speed, efficiency, and quality. Follow each manufacturer’s recommendations when determining the best intervals to perform essential maintenance tasks. As you create your schedule, choose blocks of time during which you’re less likely to impact production.
Provide Additional Training to Your Employees
Your employees must be adequately trained to make the most of new equipment and processes. Your plan should also include safety training and refresher sessions plus ongoing education to aid in learning and improving skills. Your training must also include non-production topics such as diversity and effective communication.
Arrange Your Workspace for Safety and Efficiency
Production areas should allow for efficient workflow and meet safety standards. This may include reducing movement, increasing storage, removing unneeded equipment, and rectifying any safety hazards.
Keep Ideal Inventory Levels
A prudent approach to inventory is essential. Too little, and you risk production slowdowns. Too much, and you may encounter storage problems and increased costs. Strategic partnerships with vendors and inventory tracking software can help you strike that vital balance.
The Important Tools Used for Machining Success
Your equipment contributes to quality, efficiency, speed, and cost savings. After you’ve evaluated your processes and tools, you may want to consider some essential upgrades:
- Cutting tools: Subtraction machining is a typical CNC turning application. Turning tools and inserts can make significant differences in quality, precision and error reduction.
- Indexable milling tool: Combining the functionality of a solid carbide end mill with an indexable insert, this versatile tool lends itself to multiple applications such as ramping, face and contour milling, slotting and helical interpolation.
- Holemaking tools: Clean and accurate holes are a must in any machining process. Preferred hole making tools include solid carbide drills, counterboring tools, and hole finishers. Combination tools can also improve efficiency.
Adopting a Balanced Approach
Machining focuses on equipment and materials, but people and processes are also crucial. An intelligent strategy gives equal attention to these vital areas. Effective procurement and management also help your organization stay competitive and deliver the value promised to your clients.